The problem: We are a manufacturing company specializing in plastic contract manufacturing. One of our clients approached us with a challenge: to produce a transparent plastic egg made of two parts with a complex locking system. The item had to be airtight, as it was designed to store modeling clay for children.

The threat: Previous experience with low-cost molds from China failed — the parts didn’t close properly, locks broke, and airtightness was not achieved. This put the entire project at risk.

Why it was critical: Our client was preparing for a large-scale retail launch. Any issues with product quality could jeopardize deliveries, harm the brand’s reputation, and damage our image as a manufacturer.

How we solved it: We turned to Komponent R, who handled the entire process end-to-end: developing design documentation, adapting it to client requirements, preparing specifications, ordering a high-quality mold, managing production, ensuring QC, and delivering the final tool.

The result: The mold performs flawlessly: the egg locks securely, is airtight, and production launched right on time. We’re very satisfied with the collaboration and recommend Komponent R as a trusted, solution-oriented technology partner, who just not sold, but helped to develop the final product.